BERSEY

Borisovdrev MDF

Borisovdrev MDF
Borisovdrev MDF · Borisov, Belarus

A 52 MW biomass energy plant for Borisovdrev, a leading MDF and plywood manufacturer in Belarus.

Location
Borisov, Belarus
Year
2012
Capacity
52 MW
Fuel
Biomass (Wood Chips, Sawdust)

About the client

OJSC Borisovdrev is a long-established industrial wood processing company located in Borisov, Belarus. Its industrial roots date back to the early 20th century, while the modern Borisovdrev entity was formally established in the early 1970s through the consolidation of local wood processing facilities. Today, the company specializes in plywood and wood-based panel production, operating continuous manufacturing processes with high demand for reliable thermal energy.

EPC and engineering scope

Bersey undertook the EPC and engineering scope for turnkey delivery of the energy facility. Engineering services, system design and integration were addressed in line with the client's process requirements and operating conditions. The scope brought together the use of production residues as an energy source, the design of systems to meet applicable environmental requirements, and the work required for turnkey delivery.

Plant design

The plant is designed for 164,000 ton/year of wood waste combustion from MDF and Plywood production. The plant saves ~92,000 ton/year of CO₂.

Scope of supply

  • Moving Floor Fuel Silo
  • Fuel Conveyor and Bunker
  • Oversize Fuel Separator
  • Bersey Combustion Stepgrate
  • Refractory in-lined Combustion Chamber
  • Combustion Air & Gas Recirculation System
  • Ash Cooling & Extraction System
  • Radiation & Convection Heaters
  • Automatic Retractable Soot Blowers
  • Steel Structures, Platforms and Stairs
  • Electrical System & PLC Control Unit
  • Refractory Application
  • Piping & Ducting
  • Flue Gas System & Multicyclones
  • Pumps Stations & Collectors
  • Indirect Steam Generators
  • Hot Water H/X for Central Heating
  • Emergency Coolers

Energy system capacities

  • 2 x 22 MW Combustion Chamber
  • 2 x 36 m² Combustion Grate
  • 2 x 15 MW Thermal Oil Heater
  • 2 x 19 TPH Steam Generator @ 21bar
  • 2 x 12 MW Hot Water H/X for Central Heating
  • 2 x 2.4 MW Hot Water H/X for Sanitary Purposes
  • 2 x 3 MW Waste Heat Water Economizer
  • 2 x 8 MW Gas Fired Backup Thermal Oil Heater
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