BERSEY

Energy Generation
Systems

Thermal Oil Heaters
Thermal Oil Heaters
Thermal Oil Heaters

Thermal Oil Heaters

Bersey designs thermal-oil systems for gas, liquid and solid-fuel applications to suit process requirements. High-temperature heat is delivered to consumers through a circulation circuit. Heater configuration is selected for capacity, fuel and layout conditions.

BRV is a double-helical-coil heater with concentric coils. BRV-RK combines radiation and convection sections; it is a different configuration from the BRV double-coil design.

Features

  • BRV: double helical coil; standard capacity range 465 kW–23 MW
  • BRV-RK: radiation–convection type; standard capacity range 12–46 MW
  • Vertical or horizontal BRV arrangement to suit the plant layout
  • Oil film temperature control through joint assessment of coil flow and heat loading
  • Operation up to 350 °C depending on thermal-fluid limits and system design
  • Circulation monitoring using differential pressure and low-flow detection
  • Oil temperature, flue-gas temperature and level monitoring
  • Selection of materials, valves and safety equipment for the project conditions

Application and design

For chemical, textile, wood, food, plastics and rubber processes, the heater, circulation system and heat consumers are assessed together. Fuel properties, process temperature and plant layout guide model and auxiliary equipment selection.

Thermal oil project references

180Projects

12Countries

1,981Total MW

Biomass & Wood Waste87 projects · 1,755 MW
NoCustomer / plantYearCapacity (MW)Country
1Kastamonu Entegre – Gebze Plant20255.5Türkiye
2Kronospan – Kastamonu KM MDF Plant202470Türkiye
3Krasniy Yakor Plywood Plant20228.2Russia
4Starwood Orman Ürünleri – Hamzabey (2)202275Türkiye
5Kastamonu Entegre Balıkesir Plant20216Türkiye
6Starwood Orman Ürünleri – Hamzabey (1)202175Türkiye
7Çamsan Poyraz Orman Ürünleri – Dieffenbacher202165Türkiye
8Pinskdrev Holding – Pinsk City202027Belarus
9Pinskdrev Holding – Pinsk City202027Belarus
10Kronospan Group – Novovolinsk OSB Plant202045Ukraine
11Parfino Plywood Plant (2)20208.2Russia
12AGT Orman Ürünleri – Siempelkamp201961.5Türkiye
13Kronospan Group Belarus MDF Plant201860Belarus
14Yıldız Entegre Romania MDF Plant201767Romania
15Kronospan Group Kastamonu SFC MDF Plant201650Türkiye
16Starwood Orman Ürünleri201550Türkiye
17Starwood Orman Ürünleri201527Türkiye
18Çamsan Orman Ürünleri – Siempelkamp201560Türkiye
19Kastamonu Entegre Tataristan MDF 2201545Russia
20Kaduy Plywood Plant20158.25Russia
21Kastamonu Entegre Tataristan – Siempelkamp201499Russia
22Kronospan Turkey – SFC Kastamonu201450Türkiye
23Işık Ahşap Orman Ürünleri20139Türkiye
24Manturovo Plywood Plant (2) – Sveza Holding20138.2Russia
25AGT Orman Ürünleri – Siempelkamp201372Türkiye
26Starwood Orman Ürünleri201227Türkiye
27Yıldız Entegre – Aslanbey MDF Plant201244Türkiye
28Borisovdrev MDF Plant201217Belarus
29Borisovdrev MDF Plant201217Belarus
30Yıldız Entegre – Manisa Particle Board Plant201128Türkiye
31Yıldız Entegre – Mersin MDF Plant201166Türkiye
32Ilim Timber Plywood Plant – Bratsk (1)20118.2Russia
33Ilim Timber Plywood Plant – Bratsk (2)20118.2Russia
34Kastamonu Entegre201110Türkiye
35Kastamonu Entegre Adana Plant – Dieffenbacher201175Türkiye
36Sveza Holding – Manturovo20108.2Russia
37Argus ZFK – Ekaterinburg20107Russia
38Vezirağaç Orman Ürünleri201011.7Türkiye
39Orma Orman Ürünleri A.Ş.201025Türkiye
40Yıldız Entegre20092.32Türkiye
41Zelenedolsk Plywood and Furniture20094.8Russia
42Sveza Holding – Novator20098.2Russia
43SBS Orman Ürün ve Yapı Malz.200911.7Türkiye
44Teverpan MDF Levha200912.8Türkiye
45Teverpan MDF Levha200926Türkiye
46AFK Kemerovo Plywood Plant (1)200914Russia
47AFK Kemerovo Plywood Plant (2)200914Russia
48Parfino Plywood Plant (1)20088.2Russia
49Lessoplast Plc Trojan – Bulgaria20073.5Serbia
50Inzensky Plywood – Ulyanovsk20073.5Russia
51Ural Veneer Limited – Uralskaya Region20074.4Russia
52Kastamonu Entegre20078.2Türkiye
53Kastamonu Entegre20078.2Türkiye
54UPG – Zheshart Plywood Plant20078.5Russia
55Euroforest Plywood20065.8Russia
56Kastamonu Entegre20068.2Romania
57Kastamonu Entegre20068.2Romania
58Kastamonu Entegre20068.2Türkiye
59Teverpan MDF Levha200611.7Türkiye
60Çağ Orman Ürünleri20053.5Türkiye
61Teverpan MDF Levha20054.65Türkiye
62Yıldız Entegre20057Türkiye
63SFC Entegre Orman Ürünleri200411.7Türkiye
64Starwood Orman Ürünleri200421Türkiye
65Kastamonu Entegre20035.8Bulgaria
66Kastamonu Entegre20038.2Türkiye
67Tever Orman Ürünleri20027Türkiye
68Divapan Entegre Ağaç Panel20018.2Türkiye
69Divapan Entegre Ağaç Panel235.8Türkiye
70Noya Orman Boya Vernik19992.32Türkiye
71Kuroğulları Yapı Malzemeleri19971.7Türkiye
72Sumaş Suni Tahta ve Mobilya19971.7Türkiye
73Selolit Lif Levha19964.65Türkiye
74Kastamonu Entegre19965.8Türkiye
75Tever Orman Ürünleri19951.8Türkiye
76SFC Entegre Orman Ürünleri19955.8Türkiye
77SFC Entegre Orman Ürünleri19955.8Türkiye
78Devrekteş Orman Ürünleri19942.9Türkiye
79Kastamonu Entegre19945.3Türkiye
80Kastamonu Entegre19945.3Türkiye
81Orma Orman Ürünleri A.Ş.19933.5Türkiye
82Orma Orman Ürünleri A.Ş.19935.3Türkiye
83Setaş Orman Mahsulleri19891.8Türkiye
84SFC Entegre Orman Ürünleri19893.5Türkiye
85Gül Çimento19841.8Türkiye
86Suntasan Orman Ürünleri19841.8Türkiye
87Suntasan Orman Ürünleri19841.8Türkiye
Mixed: Natural Gas & Wood3 projects · 33 MW
NoCustomer / plantYearCapacity (MW)Country
88Starwood Orman Ürünleri – Hamzabey20187Türkiye
89Kronospan – Kastamonu KM MDF Plant201810Türkiye
90Foumanat Particle Board201216Iran
Fuel Oil62 projects · 60 MW
NoCustomer / plantYearCapacity (MW)Country
91Yanbu Waste Recovery Systems20112.4S.Arabia
92Gızır Ahşap Profil20050.7Türkiye
93Tutan Bant230.7Türkiye
94Aromatik Kimya231.2Türkiye
95Yontaş Yonga Levha19991.2Türkiye
96Günay Yağ19980.7Türkiye
97Paksoy19980.7Türkiye
98Tutsan Polimer Kimya19981.2Türkiye
99İzocam19970.45Türkiye
100Aromatik Kimya19971.2Türkiye
101Teverpan MDF Levha19971.2Türkiye
102Başmacı19960.45Türkiye
103Özer Tekstil19961.2Türkiye
104Pilsa Plastik19962.32Türkiye
105Bil-Yap Makine19950.45Türkiye
106Korozo Ambalaj19951.2Türkiye
107Sarısakal Tarım Ürünleri19951.2Türkiye
108Karadeniz Birlik – Doğan Erdil Yağ19940.7Türkiye
109Korozo Ambalaj19941.2Türkiye
110Serkim Boya ve Kimya19930.7Türkiye
111Aral Tekstil Konfeksiyon19930.7Türkiye
112Güneydoğu Yağ19930.7Türkiye
113The Arab Nebati Yağ19930.7Jordan
114Kuroğulları Yapı Malzemeleri19931.7Türkiye
115Karamehmetler Edible Oil Plant19920.45Türkiye
116Paksoy19920.7Türkiye
117Paksoy19920.7Türkiye
118Bilsan Plastik19920.7Türkiye
119Yapıcı Ayakkabı19920.7Türkiye
120Türkuaz Tekstil19922.9Türkiye
121Adım Yapı Ürünleri19921Türkiye
122Paflar Gıda19910.7Türkiye
123Volkan Boya Kimya19910.7Türkiye
124Yonsan Yonga Levha19911.2Türkiye
125Rotopak Matbaacılık Ambalaj19912.32Türkiye
126Demircanlar Yağ19900.45Türkiye
127Ordu Yağ Sanayi A.Ş.19900.45Türkiye
128Korozo Ambalaj19900.7Türkiye
129Mina Yağ19901.2Türkiye
130Emek Yağ19901.2Türkiye
131Serfleks Yer Karoları19900.7Türkiye
132Kima Kimya19890.7Türkiye
133Arı Rafine ve Yağ19890.7Türkiye
134Rotopak Matbaacılık Ambalaj19891.2Türkiye
135Trakya Yağlı Tohum Koop.19891.2Türkiye
136Bafay Yağ Un Gıda19880.45Türkiye
137Korozo Ambalaj19880.45Türkiye
138Emin Kimyasalları19880.45Türkiye
139SEKA Türkiye Selüloz ve Kâğıt19880.7Türkiye
140Rotopak Matbaacılık Ambalaj19881.2Türkiye
141Alfa Gıda19860.45Türkiye
142Can Şekerleme19860.45Türkiye
143Güven Kimya19861.2Türkiye
144Koska Helvacısı19850.7Türkiye
145İzimtaş İnşaat Tesisat19850.7Türkiye
146Sancak Mefruşat Tekstil19850.7Türkiye
147Antalya Yağ19850.7Türkiye
148Buzcular Un Çeltik Yağ19851.2Türkiye
149Vizoteks Mensucat19842.32Türkiye
150Koska Helvacısı19830.45Türkiye
151Habes Seyidoğlu Baklavalari19821.2Türkiye
152Hayri Sivrikaya19821.2Türkiye
Natural Gas26 projects · 97 MW
NoCustomer / plantYearCapacity (MW)Country
153Star ARGE20231Georgia
154Kronospan Group – Egorievsk Plant20234Russia
155Borisovdrev MDF Plant20129Belarus
156Borisovdrev MDF Plant20129Belarus
157Yıldız Entegre – Aslanbey MDF Plant20117Türkiye
158Starwood Orman Ürünleri20090.7Georgia
159Yıldız Sunta MDF20098.7Türkiye
160Imal SpA20082.32Russia
161Starwood Orman Ürünleri20085.8Türkiye
162Yıldız Entegre20077Türkiye
163Yıldız Entegre20077Türkiye
164Impuls Limited Company20062.32Russia
165Impuls Limited Company20062.32Russia
166Yıldız Sunta MDF200610.5Türkiye
167Hakan Orman Ürünleri20050.45Türkiye
168Denver Import Export20051.2Ukraine
169Elif Plastik Ambalaj20041.7Türkiye
170Elif Plastik Ambalaj20041.7Türkiye
171Ondulin Avrasya20022.32Türkiye
172Teksun Baku Yağ19991.2Azerbaijan
173Korozo Ambalaj19982.32Türkiye
174Ondulin Avrasya19971.8Türkiye
175Starwood Orman Ürünleri19972.32Türkiye
176Teverpan MDF Levha19951.8Türkiye
177Tekel Ambalaj Fabrikası Cevizli19931.2Türkiye
178Sumaş Suni Tahta ve Mobilya19801.7Türkiye
Hazardous Waste Disposal:
Heat Recovery2 projects · 34 MW
NoCustomer / plantYearCapacity (MW)Country
179ITC Entegre Atık Sistemleri – Ankara 1202117Türkiye
180ITC Entegre Atık Sistemleri – Ankara 2201917Türkiye

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Steam Boilers

3-Pass Scotch Steam Boilers

3-Pass Scotch Steam Boilers

BRS three-pass Scotch steam boilers are designed for process steam production in the standard range of 1,000–20,000 kg/h. A cylindrical shell houses a corrugated furnace and smoke tubes; hot combustion gases transfer heat to the boiler water through three passes.

Features

  • Cylindrical-shell fire-tube construction with a corrugated furnace
  • Three-pass gas flow and smoke-tube heating surfaces
  • Capacity and pressure selected for process steam requirements
  • Industrial burner selected for the fuel properties
  • Automatic control, water-level monitoring and safety equipment
  • Economiser or combustion-air heater integration to suit the project

Application and design

Capacity and operating pressure are selected for process steam demand in textile, food, paper and chemical plants. Feedwater preparation, level control and flue-gas heat recovery are considered as part of the boiler system.

Combined Steam Boilers

Combined Steam Boilers

A solution combining membrane water-walled combustion chamber with single-pass fire-tube boilers. The combustion chamber is surrounded by water-cooled membrane walls.

Features

  • Safe operation with membrane water walls
  • Single-pass flue gas flow, compact design
  • High thermal efficiency, low operating cost
  • Minimized refractory with durable combustion chamber

Application and design

The combustion chamber can have one or three passes depending on fuel characteristics, while the fire-tube boiler section has a single gas pass. These pass arrangements are assessed separately. Economiser, fuel handling and ash discharge are integrated to suit the project scope.

Water Tube Steam Boilers

Water Tube Steam Boilers

Membrane-walled water tube steam boilers are modern and reliable energy production systems designed for high pressure and capacity industrial applications.

Features

  • Membrane water wall combustion chamber
  • Water tube design, high pressure and capacity
  • Fast steam production and high efficiency
  • Minimal refractory requirement
  • Compatible with various fuels

Application and design

Designed for saturated or superheated steam requirements in energy, refining, petrochemical, paper and large process plants. Superheater and economiser surfaces are sized together with fuel characteristics and steam conditions.

Hot & Superheated Water Boilers

Hot & Superheated Water Boilers

A reliable heat source for industrial facilities, residences and central heating systems. Long-lasting, economical and environmentally friendly solutions with modern design and high efficiency.

Features

  • Hot-water applications: 90–110 °C; pressurised hot water: above 110 °C, up to 180–200 °C depending on design
  • Three-pass fire-tube or water tube design
  • Automatic control systems
  • Compatible with various fuels

Application and design

Used for central and district heating and industrial processes. Temperature and pressure are defined together; circulation, expansion and safety equipment are selected for the water-side operating conditions.

Waste Heat Boilers

Waste Heat Boilers

High-efficiency heat recovery systems that produce thermal oil, steam or hot/superheated water using energy from hot gases generated in industrial processes.

Features

  • Energy production from exhaust and process gases
  • High efficiency, low operating cost
  • Maximum energy recovery with economizer
  • Automatic control and safety

Application and design

Gas temperature, flow and composition are the starting design data for engine and gas turbine exhausts, industrial furnaces and drying processes. Heat recovery surfaces are arranged to meet the required oil, water or steam conditions.

Thermal Oil Steam Generators

Thermal Oil Steam Generators

Thermal-oil steam generators transfer heat from the oil circuit to water to produce steam. Steam pressures up to the stated 20–22 bar range refer to the steam side, not to the oil circuit operating pressure. Design considers oil inlet temperature and required steam conditions together.

Features

  • Thermal oil as the heat source
  • Separate pressure and temperature design conditions for oil and water/steam circuits
  • Heat transfer area selected for steam demand
  • Water level, pressure and temperature control
  • Integration into an existing thermal-oil plant with a compact layout

Application and design

Considered for producing process steam from existing thermal-oil infrastructure in textile, food, chemical, wood and paper plants. Oil-side and water/steam-side pressures and controls are specified separately; steam output depends on the heat source temperature and capacity.

Hot Gas Generators

Hot Gas Generators

Special heat production systems that make hot gases from combustion of solid, liquid or gas fuels directly usable in processes. Produces hot gas up to 1000°C.

Features

  • Direct or indirect heat transfer
  • Hot gas production up to 1000°C
  • Compatible with various fuels
  • Fast commissioning
  • Automatic control

Application and design

For drying, wood and MDF production, mineral processing and industrial furnaces, process gas temperature and flow guide the design. Direct or indirect heating is selected after evaluating whether combustion gas may contact the product.

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